Systems Upgrades
Redefining asset potential
Your equipment is the backbone of your operations - ensure it’s ready to meet evolving demands with our upgrade solutions.
We take a tailored approach to upgrading your systems, leveraging advanced technologies to enhance reliability and efficiency. Whether it’s modernising control systems, boosting load capacities or extending equipment lifespan, our solutions are designed to maximise value and minimise downtime.
Control system and PLC upgrade
Modernising outdated control systems and Programmable Logic Controllers (PLCs) is a strategic investment in operational efficiency.
We start with a detailed analysis of your current setup, identifying where upgrades will have the biggest impact. From there, we reprogram or replace outdated PLCs with modern models that offer better functionality and precision.
Our software expertise also covers other key components of your control system, such as Human-Machine Interfaces (HMIs), SCADA platforms and network architectures.
The end result is a fully integrated system that runs smoothly and reduces manual input.
Ex-zone rating
Operating in hazardous environments requires a robust approach to safety and compliance. Ex-Zone rating ensures your equipment meets standards like ATEX and IECEx, protecting your workforce and operations.
This process includes a detailed evaluation to identify necessary modifications, followed by retrofitting or upgrading components for full compliance. Comprehensive testing validates functionality and safety, ensuring the equipment is fit for hazardous environments. To complete the process, we provide thorough documentation, giving you full confidence in your operations.
Hydraulic system modification
Hydraulic systems power many critical operations and optimising their performance is key to maintaining maximum output.
A detailed evaluation of your existing hydraulic setup is the basis for implementing efficiencies with modifications carried out by our expert technicians. Where necessary, we recalibrate system settings to align with changing operational demands.
We then conduct comprehensive testing, including pressure, flow and temperature assessments to verify functionality and successful re-integration into the existing network.
Structural and mechanical modification
Equipment subjected to changing operational demands or extreme conditions often requires targeted structural and mechanical reviews. These interventions focus on enhancing the overall resilience of your system by redesigning load-bearing structures, reinforcing critical components and upgrading materials. The goal is to improve strength, durability and resistance to wear, ensuring your equipment performs reliably on every application.
Load capacity increase
As operational demands grow, so must equipment capacity to ensure reliable delivery. Our load capacity upgrades focus on strengthening key components and adjusting structural designs to safely handle heavier workloads.
Unlike general modifications, these upgrades are designed specifically to meet the challenges of increased stresses on your assets.
To validate the system, we follow the upgrades with rigorous testing, ensuring they can withstand the demands of heavier loads without compromising safety or compliance.
Modernisation and obsolescence mitigation
Aging equipment may struggle to keep up pace with modern project demands, running the risk of inefficiencies and unplanned downtime. Target these vulnerabilities by identifying and addressing obsolete components that limit performance.
Our modernisation process goes beyond simple replacements. By integrating advanced technologies, we restore functionality and future-proof your systems. This might include upgrading controls for improved precision, incorporating energy-efficient solutions or enabling remote monitoring to streamline operations.
